transitions between phases!
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@ -23,22 +23,27 @@ struct Phase {
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struct Profile {
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struct Profile {
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const char* name;
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const char* name;
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int transitionMinutesPerDegree;
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Phase phases[6]; // Maximum of 6 phases per profile
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Phase phases[6]; // Maximum of 6 phases per profile
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int numPhases;
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int numPhases;
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};
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};
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// Profiles definition
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// Profiles definition
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Profile profiles[] = {
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Profile profiles[] = {
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{"Test", {{49, 1}, {51, 1}}, 2},
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{"Test", 0, {{49, 1}, {51, 1}}, 2},
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{"Пшеница", {{47, 40}, {55, 40}, {65, 20}, {72, 20}, {85, 20}}, 5},
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{"Пшеница", 1, {{47, 40}, {55, 40}, {65, 20}, {72, 20}, {85, 20}}, 5},
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{"Veggies Sous Vide", {{85, 120}}, 1},
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{"Veggies Sous Vide", 0, {{85, 120}}, 1},
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{"Фитаза/Протеаза", {{47, 120}, {53, 120}, {65, 150}, {72, 60}, {90, 105}, {50, 60}}, 6},
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{"Фитаза/Протеаза", 2, {{47, 120}, {53, 120}, {65, 150}, {72, 60}, {90, 105}, {50, 60}}, 6},
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};
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};
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// Select active profile (constant at this point)
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// Select active profile (constant at this point)
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const int activeProfileIndex = 0; // Index of the active profile, starting from 0
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const int activeProfileIndex = 0; // Index of the active profile, starting from 0
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Profile activeProfile = profiles[activeProfileIndex];
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Profile activeProfile = profiles[activeProfileIndex];
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// Global variables for current phase, setpoint, and transition state
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int currentPhase;
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bool isInTransition = false;
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// PID Control variables
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// PID Control variables
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double Setpoint, Input, Output;
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double Setpoint, Input, Output;
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double Kp = 2, Ki = 0.5, Kd = 0.25;
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double Kp = 2, Ki = 0.5, Kd = 0.25;
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@ -67,9 +72,10 @@ void setup() {
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oled.update();
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oled.update();
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oled.setScale(1); // Set text scale back to 1 for more detailed information
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oled.setScale(1); // Set text scale back to 1 for more detailed information
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calculateTotalTime();
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// Begin the first phase
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// Begin the first phase
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phaseStartTime = totalStartTime = millis();
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phaseStartTime = totalStartTime = millis();
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Setpoint = activeProfile.phases[0].temperature;
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myPID.SetMode(AUTOMATIC);
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myPID.SetMode(AUTOMATIC);
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myPID.SetOutputLimits(0, 1); // SSR is either ON or OFF
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myPID.SetOutputLimits(0, 1); // SSR is either ON or OFF
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digitalWrite(ssrPin, HIGH); // Start with heater on
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digitalWrite(ssrPin, HIGH); // Start with heater on
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@ -77,10 +83,12 @@ void setup() {
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}
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}
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void loop() {
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void loop() {
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static int currentPhase = 0;
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Input = (int) thermocouple.readCelsius(); // Cast to integer for display and control
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unsigned long currentTime = millis();
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unsigned long currentTime = millis();
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totalElapsedTime = (currentTime - totalStartTime) / 1000; // Total elapsed time in seconds
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getPhaseAndTemperature(totalElapsedTime);
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Input = (int) thermocouple.readCelsius(); // Cast to integer for display and control
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myPID.Compute();
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myPID.Compute();
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// Switch SSR based on PID output and interval control
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// Switch SSR based on PID output and interval control
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@ -89,25 +97,8 @@ void loop() {
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ssrLastSwitchTime = currentTime;
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ssrLastSwitchTime = currentTime;
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}
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}
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// Display time calculations
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if (isComplete && currentPhase >= activeProfile.numPhases) {
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totalElapsedTime = (currentTime - totalStartTime) / 1000; // Total elapsed time in seconds
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finishTime = currentTime;
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totalProcessTime = 0;
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for (int i = 0; i < activeProfile.numPhases; i++) {
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totalProcessTime += activeProfile.phases[i].duration * 60;
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}
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// Check if the phase duration is complete
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if (!isComplete && (unsigned long)((currentTime - phaseStartTime) / 1000) >= (unsigned long)activeProfile.phases[currentPhase].duration * 60) {
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currentPhase++;
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if (currentPhase >= activeProfile.numPhases) {
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isComplete = true;
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finishTime = currentTime;
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Setpoint = 45; // Set target temperature to 45°C
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digitalWrite(ssrPin, LOW); // Turn off the heater
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} else {
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phaseStartTime = currentTime; // Reset the start time for the new phase
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Setpoint = activeProfile.phases[currentPhase].temperature;
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}
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}
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}
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// Display all phases and highlight the current one
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// Display all phases and highlight the current one
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@ -118,6 +109,60 @@ void loop() {
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delay(1000); // Update every second
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delay(1000); // Update every second
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}
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}
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void calculateTotalTime() {
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// Calculate total process time, including transitions
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totalProcessTime = 0;
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for (int i = 0; i < activeProfile.numPhases; i++) {
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totalProcessTime += activeProfile.phases[i].duration * 60;
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if (i < activeProfile.numPhases - 1) {
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int tempDiff = abs(activeProfile.phases[i + 1].temperature - activeProfile.phases[i].temperature);
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totalProcessTime += tempDiff * 60 * activeProfile.transitionMinutesPerDegree;
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}
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}
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}
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void getPhaseAndTemperature(unsigned long elapsedSeconds) {
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unsigned long accumulatedTime = 0;
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for (int i = 0; i < activeProfile.numPhases; i++) {
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int phaseDuration = activeProfile.phases[i].duration * 60;
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// Check for transition
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if (i > 0) {
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int previousTemp = activeProfile.phases[i - 1].temperature;
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int targetTemp = activeProfile.phases[i].temperature;
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int tempDiff = abs(targetTemp - previousTemp);
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int transitionDuration = tempDiff * 60 * activeProfile.transitionMinutesPerDegree;
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if (elapsedSeconds < accumulatedTime + transitionDuration) {
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isInTransition = true;
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currentPhase = i;
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int timeInTransition = elapsedSeconds - accumulatedTime;
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Setpoint = previousTemp + ((targetTemp > previousTemp ? (double)timeInTransition / 60 : -(double)timeInTransition / 60) / (double)activeProfile.transitionMinutesPerDegree);
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return;
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}
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accumulatedTime += transitionDuration;
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}
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// Check if we're within the current phase
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if (elapsedSeconds < accumulatedTime + phaseDuration) {
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isInTransition = false;
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currentPhase = i;
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Setpoint = activeProfile.phases[i].temperature;
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return;
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}
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accumulatedTime += phaseDuration;
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}
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// If the elapsed time exceeds the total duration, indicate completion
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currentPhase = activeProfile.numPhases; // Indicate completion
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Setpoint = 45; // Default to 45°C after completion
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isInTransition = false;
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isComplete = true; // Mark the process as complete
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}
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void printPhases(int currentPhase, unsigned long phaseElapsedTime, unsigned long currentTime) {
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void printPhases(int currentPhase, unsigned long phaseElapsedTime, unsigned long currentTime) {
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oled.clear();
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oled.clear();
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@ -125,13 +170,14 @@ void printPhases(int currentPhase, unsigned long phaseElapsedTime, unsigned long
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// Show completion time and current temperature instead of the title
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// Show completion time and current temperature instead of the title
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oled.setCursor(0, 0);
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oled.setCursor(0, 0);
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oled.invertText(true);
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oled.invertText(true);
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oled.print("Done! ");
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oled.print("Done!");
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oled.invertText(false);
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oled.print(" ");
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formatTime((currentTime - finishTime) / 1000, timeBuffer); // Time since completion
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formatTime((currentTime - finishTime) / 1000, timeBuffer); // Time since completion
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oled.print(timeBuffer);
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oled.print(timeBuffer);
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oled.print(" ");
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oled.print(" ");
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oled.print((int)Input);
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oled.print((int)Input);
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oled.print("c");
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oled.print("c");
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oled.invertText(false);
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} else {
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} else {
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oled.setCursor(0, 0);
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oled.setCursor(0, 0);
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oled.print(activeProfile.name);
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oled.print(activeProfile.name);
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@ -156,7 +202,11 @@ void printPhases(int currentPhase, unsigned long phaseElapsedTime, unsigned long
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oled.print(". ");
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oled.print(". ");
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oled.print((int)Input);
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oled.print((int)Input);
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oled.print("c ");
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oled.print("c ");
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oled.print((int)Setpoint);
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if (fabs(Setpoint - round(Setpoint)) < 0.05) {
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oled.print((int)Setpoint); // Print without decimals
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} else {
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oled.print(Setpoint, 1); // Print with 1 decimal place
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}
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oled.print("c ");
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oled.print("c ");
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oled.print(timeBuffer);
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oled.print(timeBuffer);
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} else {
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} else {
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